NTL Record

Title Exhaust-System Leak Test: Quantitative Procedure
Record ID 50431
Personal Name
Creator
Klaubert, Earl C.
Personal Name
Contributor
Barrington, A. E.; Lavery, A. L.; Broderick, A. J.
Source 108p. in various pagings
Corporate Creator John A. Volpe National Transportation Systems Center (U.S.); United States. Department of Transportation. Research and Special Programs Administration. Transportation Systems Center
Corporate
Contributor
United States. Department of Transportation. National Highway Traffic Safety Administration
Publisher United States. Department of Transportation. National Highway Traffic Safety Administration
Publication Date 19740101
Language English
Abstract A quantitative, periodic motor vehicle safety- inspection test for determining the leakage rate of engine exhaust from an automotive exhaust system was investigated. Two technical approaches were evaluated, and the better one was selected for development of necessary special equipment and test procedures. The results of the measurement are expressed as the diameter of a single round hole, equivalent in leak age rate to the sum of all leaks in the exhaust system being tested. This method is capable of measuring leaks equivalent in size down to about a 1/16-inch hole; discrimination between leaks of 1/8-to 1/2-inch diameter is reliable and easily achieved. Total time to conduct a test and evaluate results is estimated to be from 2 to 5 minutes. In addition, the test imposes a reproducible pressure stress on each system tested; this provides reasonable assurance that the system will remain structurally intact until the next inspection period without developing catastrophic leakage. A field test kit has been developed which can accommodate engine displacements to 460 cubic inches. Flow calibration data are given. A detailed test procedure complete with leak-size de termination graphs and a calculation nomograph is presented in an appendix.
Rosap ID dot:11818
Rosap URL https://rosap.ntl.bts.gov/view/dot/11818
TRT Terms Automobiles; Exhaust gases; Flow measurement; Inspection; Leakage; Safety engineering; Test procedures; Flowmeters; Leak tests; Exhaust system components
General Subjects Automotive; Inspection safety; Orifice flowmeter
Classification NTL - SAFETY AND SECURITY - Vehicle Design;
NTL - SAFETY AND SECURITY - Highway Safety
Geographical
Coverage
United States
TRIS Online
Accession No
00056932
Report Number DOT-TSC-NHTSA-72-10; HS -801037
Resource type Tech Report
URL https://ntlrepository.blob.core.windows.net/lib/50000/50400/50431/DOT-TSC-NHTSA-72-10.pdf
Format PDF
Database NTL Digital Repository