NTL Record

Title Coating Performance on Existing Steel Bridge Superstructures
Record ID 78465
Personal Name
Creator
Liu, R.; Runion, A.
Personal Name
Contributor
Jalinoos, Frank; Becker Chip
Corporate Creator SES Group and Associates
Corporate
Contributor
United States. Department of Transportation. Federal Highway Administration. Office of Infrastructure Research and Development
Publisher United States. Department of Transportation. Federal Highway Administration
Publication Date 20200901
Language English
Abstract This study evaluated the performance of four coating systems applied on chloride-contaminated steel substrates. The purpose of the study was to identify coating systems that can provide extended service life for steel bridges with minimal surface preparation at a much reduced cost. The study helps estimate the amount of chloride contamination coating systems can tolerate without significant premature failure. The chloride contamination levels tested in this study were 0, 20, and 60 μg/cm2 . The coating systems tested were two 3-coat systems (one with inorganic zinc-rich primer and the other with organic zinc-rich primer), a 2-coat system with carbon nanotubes in its zinc-rich primer, and a 1-coat system of high-ratio calcium sulfonate alkyd. Coated panels were exposed to two conditions: accelerated laboratory testing and outdoor natural weathering. The 3-coat systems had the best corrosion protection performance among the tested specimens. The inorganic zinc primer performed slightly better than the organic zinc primer. The 2-coat system demonstrated the highest adhesion strength over all levels of chloride contamination.
Rosap ID dot:51754
Rosap URL https://rosap.ntl.bts.gov/view/dot/51754
TRT Terms Protective coating; Steel bridges; Chlorides; Corrosion
Geographical
Coverage
United States
TRIS Online
Accession No
1751848
Contract Number DTFH61-17-D-00017
Report Number FHWA-HRT-20-065
Resource type Tech Report
URL https://ntlrepository.blob.core.windows.net/lib/78000/78400/78465/FHWA-HRT-20-065.pdf
Alternative URL https://www.fhwa.dot.gov/publications/research/infrastructure/structures/bridge/20065/20065.pdf
Format PDF
Database NTL Digital Repository